Special Purpose Machines
Purpose-built machinery engineered around a specific assembly, processing, inspection or handling requirement.
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Vision System
ThreeDots Vision Systems utilize high-resolution industrial cameras, specialized LED illumination, and AI-powered optical analysis to perform real-time quality control at line speed. Systems perform presence/absence verification, dimensional measurement, flaw detection, surface inspection, and 1D/2D code reading with 100% defect containment.
Engineered around your production requirement — Industrial AI and camera-based vision systems for automated quality inspection, guidance, and traceability.
Key Capabilities
Industrial AI and camera-based vision systems for automated quality inspection, guidance, and traceability.
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2D & 3D industrial smart cameras and line-scan sensors
Application-focused engineering
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Eliminates human inspection fatigue and escaping defects
Reliable production performance
- 2D: 2D & 3D industrial smart cameras and line-scan sensors
- Custom: Custom LED lighting (ring, dome, coaxial, backlights)
- AI/Deep: AI/Deep Learning flaw classification and OCR/OCV barcode reading
- High-speed: High-speed digital I/O reject triggering and PLC integration
Technical Specifications
Each vision system solution is engineered, documented and tested for the required product, process, production environment and plant standards.
| Parameters | Standard Scope / Customisation |
|---|---|
| Control Architecture | 2D & 3D industrial smart cameras and line-scan sensors |
| Process Functions | Automated defect detection and surface quality inspection; Component presence, orientation, and assembly verification; High-accuracy non-contact dimensional gauging |
| Safety Integration | AI/Deep Learning flaw classification and OCR/OCV barcode reading |
| Operator Interface | Industrial HMI with recipes, alarms, diagnostics and production status |
| Communication | PLC, remote I/O, drives, sensors and plant-network interfaces to project standards |
| Construction | Industrial-duty structure, guarded work zones, labelled wiring and maintainable layouts |
| Customisation Scope | Camera resolution, lens focal length, lighting spectrum, enclosure IP rating, pass/fail reject mechanism, and database integration are customized to your product geometry and defect thresholds. |
Applications
- Automated defect detection and surface quality inspection
- Component presence, orientation, and assembly verification
- High-accuracy non-contact dimensional gauging
- 1D/2D barcode, QR code, and lot number OCR verification
- Vision guidance for robotic picking and alignment
Industries Served
- Automotive and auto components
- Pharmaceuticals and medical device packaging
- Electronics and PCB manufacturing
- Food, beverage, and consumer packaging
- Plastics and metal stamping
Benefits
- Eliminates human inspection fatigue and escaping defects
- Operates at ultra-high line speeds without slowing production
- Provides 100% inspection data logging for quality compliance
- Compact vision sensor footprint easy to retrofit onto existing lines
- Simple recipe management for instant product changeovers
Customisation Options
Camera resolution, lens focal length, lighting spectrum, enclosure IP rating, pass/fail reject mechanism, and database integration are customized to your product geometry and defect thresholds.
Frequently Asked Questions
Need a Vision System?
Talk to our engineering team about your product, process, cycle time and integration requirements.
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