OCR & Barcode Verification Systems
High-speed optical character recognition (OCR) and 1D/2D Datamatrix barcode verification for production traceability.
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2D & 3D Quality Gauging Systems
ThreeDots 2D & 3D Quality Gauging Systems perform high-speed, non-contact dimensional inspection on moving production lines. By deploying 3D laser displacement sensors, structured light projectors, and telecentric optical lenses, our systems measure height, width, gap, flushness, volume, and profile tolerances down to sub-micron accuracy.
Engineered around your production requirement — Non-contact 2D and 3D laser profiler dimensional measurement systems for inline sub-micron tolerance inspection.
Key Capabilities
Non-contact 2D and 3D laser profiler dimensional measurement systems for inline sub-micron tolerance inspection.
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Non-contact 3D laser profile scanning and 2D telecentric dimensional measurement
Application-focused engineering
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Replaces manual gauge checks with 100% automated inline inspection
Reliable production performance
- Non-contact: Non-contact 3D laser profile scanning and 2D telecentric dimensional measurement
- Sub-micron: Sub-micron measurement resolution and high thermal stability
- Inline: Inline 100% part inspection replacing slow offline CMM checks
- Instant: Instant PASS/FAIL signal output to PLC and line rejecter
Technical Specifications
Each 2d & 3d quality gauging systems solution is engineered, documented and tested for the required product, process, production environment and plant standards.
| Parameters | Standard Scope / Customisation |
|---|---|
| Control Architecture | Non-contact 3D laser profile scanning and 2D telecentric dimensional measurement |
| Process Functions | Machined component height, diameter, thread, and hole measurement; Automotive gap and flushness inspection on body panels; Electronic connector pin alignment and coplanarity checking |
| Safety Integration | Inline 100% part inspection replacing slow offline CMM checks |
| Operator Interface | Industrial HMI with recipes, alarms, diagnostics and production status |
| Communication | PLC, remote I/O, drives, sensors and plant-network interfaces to project standards |
| Construction | Industrial-duty structure, guarded work zones, labelled wiring and maintainable layouts |
| Customisation Scope | Laser sensor range, field of view, telecentric optics, fixture calibration block, reject mechanism, and control interface are tailored to component tolerances. |
Applications
- Machined component height, diameter, thread, and hole measurement
- Automotive gap and flushness inspection on body panels
- Electronic connector pin alignment and coplanarity checking
- Sealing bead height and continuous volume measurement
- Precision stamped metal part profile verification
Industries Served
- Automotive precision machining
- Electronics and connectors
- Metal stamping and forging
- Medical implant manufacturing
- Aerospace & defense components
Benefits
- Replaces manual gauge checks with 100% automated inline inspection
- Detects tooling wear early before out-of-spec scrap is produced
- High measurement speed without interrupting conveyor flow
- Comprehensive SPC data storage for quality engineering
Customisation Options
Laser sensor range, field of view, telecentric optics, fixture calibration block, reject mechanism, and control interface are tailored to component tolerances.
Frequently Asked Questions
Need a 2D & 3D Quality Gauging Systems?
Talk to our engineering team about your product, process, cycle time and integration requirements.
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