Surface Defect Detection Systems
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OCR & Barcode Verification Systems
Our OCR & Code Verification Systems ensure 100% readability and accuracy of printed lot numbers, expiry dates, serial codes, 1D barcodes, and 2D DataMatrix codes. Using AI optical character recognition and ISO/IEC barcode grading algorithms, the system instantly identifies illegible, misaligned, or incorrect text and triggers rejection at line speed.
Engineered around your production requirement — High-speed optical character recognition (OCR) and 1D/2D Datamatrix barcode verification for production traceability.
Key Capabilities
High-speed optical character recognition (OCR) and 1D/2D Datamatrix barcode verification for production traceability.
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Optical Character Recognition (OCR) & Optical Character Verification (OCV)
Application-focused engineering
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Prevents mislabelling lawsuits and costly product recalls
Reliable production performance
- Optical: Optical Character Recognition (OCR) & Optical Character Verification (OCV)
- 1D: 1D barcode & 2D DataMatrix / QR code reading and ISO/IEC quality grading
- High-speed: High-speed reading capability up to 2,000 items per minute
- Match: Match against master database or PLC job recipe
Technical Specifications
Each ocr & barcode verification systems solution is engineered, documented and tested for the required product, process, production environment and plant standards.
| Parameters | Standard Scope / Customisation |
|---|---|
| Control Architecture | Optical Character Recognition (OCR) & Optical Character Verification (OCV) |
| Process Functions | Pharmaceutical carton & vial lot/expiry printed code verification; Automotive component direct part marking (DPM) DataMatrix reading; Food & beverage expiry date stamp and label accuracy check |
| Safety Integration | High-speed reading capability up to 2,000 items per minute |
| Operator Interface | Industrial HMI with recipes, alarms, diagnostics and production status |
| Communication | PLC, remote I/O, drives, sensors and plant-network interfaces to project standards |
| Construction | Industrial-duty structure, guarded work zones, labelled wiring and maintainable layouts |
| Customisation Scope | Camera resolution, smart sensor selection, specialized LED backlight/ringlight, reject trigger logic, and ERP/MES software sync are built to your line speed. |
Applications
- Pharmaceutical carton & vial lot/expiry printed code verification
- Automotive component direct part marking (DPM) DataMatrix reading
- Food & beverage expiry date stamp and label accuracy check
- Electronics PCB serial number tracking and line routing
- FMCG packaging barcode readability verification
Industries Served
- Pharmaceuticals and medical packaging
- Food & beverage processing
- Automotive & OEM parts
- Electronics & PCB assembly
- Logistics & consumer goods
Benefits
- Prevents mislabelling lawsuits and costly product recalls
- Guarantees 100% supply chain traceability and compliance
- Works on difficult surfaces (curved, reflective, low-contrast DPM)
- Automatic database logging for quality audits
Customisation Options
Camera resolution, smart sensor selection, specialized LED backlight/ringlight, reject trigger logic, and ERP/MES software sync are built to your line speed.
Frequently Asked Questions
Need a OCR & Barcode Verification Systems?
Talk to our engineering team about your product, process, cycle time and integration requirements.
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